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Old 24-06-09, 02:33
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RHClarke RHClarke is offline
Mr. HUP
 
Join Date: Aug 2003
Location: Ottawa Area
Posts: 2,327
Default Door Delights - It's A HUP...

This Sunday I fitted my driver side door to the HUP. There were some clearance issues, so I took the hinge assembly apart. We found that the hinge end that fit into the door was bent. A few minutes of magic with the 30 ton press sorted that out. I reattached the hinge set and attempted to bolt the hinges to the frame. Once done, we found that the door would not close properly. This was odd as we used the same style hinges as the pax side. Although the door was reskinned it did not look overly warped.

The pax side door opened and closed with ease. It had about a 1/4 inch gap between the door and the frame. The driver side door had no gap at the hinge end and really had to be forced to make the latch catch. The low profile hinge bolts scraped the inside door frame - on the other door, the bolts fit nicely with some clearance. Bob suggested that we weld a 1/4 inch bar on the flange to get the clearance. Prior to doing that, I put the following questions out to the collective wisdom of this forum: What could cause the door to fit so oddly? What should be done to fix this?
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