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Old 03-04-11, 00:14
Phil Waterman Phil Waterman is offline
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Join Date: Feb 2003
Location: Temple, New Hampshire, USA
Posts: 3,927
Default Whats wrong with this picture?

Take a look at the picture first, see if you can spot the problem? Got the problem? Well here is a hint note the assembly aid the white arrow and letter. also note the position of the hole for the lub fill.

Got the problem, one last hint the top edge of the picture is the top end of the transfer case and the mounting bolts.

Yup, the cover will actually bolt up the wrong way around and all the bolts lined up as did the locating pins.

It only took me three tries get all three gear assemblies back in and shimmed correctly.

Turned out that the only real work that need to be done on the transfer case was replacement of the seals. There was no dirt or any sign of wear to any of the gears or bearings.
Attached Thumbnails
Transfer Case assembly.jpg  
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