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Old 14-06-16, 23:01
Alex van de Wetering Alex van de Wetering is offline
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Join Date: Mar 2003
Location: Hoofddorp, The Netherlands
Posts: 2,673
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I had another look at the clutch pedal and pedal shaft, that was discussed on the previous page. The bushing set that I bought from the filling station consisted of two bushings, so I still had one left. I decided to try and fit the second bushing, buy a new reamer and see if carefully reaming the bushing would solve the issue. Sadly it didn't, the pedal was still moving around too much and after measuring the shaft with a caliper I found the shaft to be oval and also the surface to be slighly curved (yes, in the wrong direction).

So, I brought the shaft and pedal to the guy that also manufactured the new tie rod. He machined the end of the shaft round again and made a new bushing to fit the pedal. I had the parts back in a few days, so I was able to re-fit the parts last saterday and I am really happy now with the pedal movement!!!! I don't know why it took me a year to finally go ahead and get the pedals sorted....

The first picture shows the "old" bushing and the shaft and pedal after I picked them up from the machine shop. the other pictures show the pedals installed. Also shown is the (classic) Mini clevis pin (shortened to size, and with new hole drilled)....and the lot installed with the return spring.

Also shown is a sneak peek of the floors. More in the next update.

Alex
Attached Thumbnails
pedals1.jpg   pedals2.jpg   pedals3.jpg   pedals4.jpg  
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