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  #1  
Old 29-04-13, 12:24
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BSM BSM is offline
BSM
 
Join Date: Feb 2010
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Default Nasty surprise

After a recent engine change a most unwelcome water leak in the form of a crack in the block (Chev 6cyl.) became evident and no amount of choice language would make it disappear. Seriously, a metal stitching exercise will occur
in the near future using the US "Lockinstitch" product to repair the damage. Images attached. Can any knowledgeable member tell me what the wall thickness is in this area of the block? Thanks and regards.... Rod
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File Type: jpg Block1.jpg (45.2 KB, 122 views)
File Type: jpg Block2.jpg (67.8 KB, 108 views)
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  #2  
Old 29-04-13, 12:56
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Lionel G. Evans
 
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Default I am spending too long on forums

Quote:
Originally Posted by BSM View Post
After a recent engine change a most unwelcome water leak in the form of a crack in the block (Chev 6cyl.) became evident and no amount of choice language would make it disappear. Seriously, a metal stitching exercise will occur
in the near future using the US "Lockinstitch" product to repair the damage. Images attached. Can any knowledgeable member tell me what the wall thickness is in this area of the block? Thanks and regards.... Rod
G'day BSM,

I was only looking at the Stovebolt site for new things they have posted up and I found that someone has just faced the same issue that you are. They posted up a step by step description of what they did and also links to the manufacturer's page - go to this link

http://www.stovebolt.com/techtips/en...racked%20block

I hope it is of some help to you.

Kind Regards
Lionel
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  #3  
Old 29-04-13, 14:44
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Mate, many thanks. Will check it out. Rod
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  #4  
Old 29-04-13, 15:05
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Lionel I checked it out. Seems I am not going to avoid a test hole or 2 although another chap is going to check out an old block for me tomorrow. Following is a link to one of the Locknstitch training videos which was also very informative.
http://www.youtube.com/watch?v=Pq0wfU4ZaKk
Watch this space as they say!! Rod
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  #5  
Old 29-04-13, 20:01
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I'd just groove it a bit with an angle grinder and use JB Weld on it.
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  #6  
Old 29-04-13, 20:53
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Default Been there, done that ....

My Chevrolet 1.5 ton had a crack like that, so I called in the Metallock site chap and he fixed it on site, in the truck.

but ...


First thing he did was clean the surface of the block and do a dye penetrant check, which revealed the crack went from than location ALL the way back to the bell housing. To be fair he just chased it down and fixed it - worked perfectly afterwards and didn't leak

Apparently this is at a change of section thickness and a known weak point. Since yours is bleeding through the paint I'd suggest that the crack may be longer - strip back the paint along the same line each end of the crack.

Get it fixed on site, by a professional, them just forget it, but do check your oil in case the water is going in, as well as out.
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  #7  
Old 30-04-13, 05:30
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Quote:
Originally Posted by cletrac View Post
I'd just groove it a bit with an angle grinder and use JB Weld on it.
I agree David JB weld works well as long as the surface is cleaned well.
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Old 30-04-13, 01:14
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Terry Warner
 
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Quote:
Originally Posted by BSM View Post
How to use their pins:
http://www.youtube.com/watch?v=Pq0wfU4ZaKk
Watch this space as they say!! Rod
Very clever. I've always thought a cracked cast iron piece was irreparable. Obviously not.
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