I have never been so indecisive with anything as I am with whether or not to assemble the engine myself. There are a couple of areas that I have real doubts about my skills and abilities, and only experience will overcome that. So, after losing considerable sleep last night on that very train of thought, I decided to make a token effort today to attempt one small task that had concerned me. Found my can of valve lapping paste. Grabbed a couple of valves. Read up on the topic in my Flathead V8 rebuilding book, then had a little play.
With both the block and valves being fresh, I only used fine valve lap paste. Sounded a little crunchy initially, but within a little while I was quite amazed how the sound changed to an almost silent, and very smooth rotation of the valve against the seat. I assume when this occurs, you are pretty much done. When I removed each valve I could see that the paste had certainly ground a complete circle where the two surfaces had met. Pushing the valve back in then made a very satisfying 'clink'.
One thing concerns me, and this is something that no rebuild book seems to address. I find that the higher part of each valve (closest to intake manifold) sits ever so slightly proud of the surrounding valve seat. Possibly 1/32" (or less) from flush with block. The lower part is not far from flush. I hope this is correct, and have noted that the valve does sit properly in the seat. Looking at the old engine, I see some valves sit lower against the block, and some are like described above. I am thinking that some of the valves on the old engine may be ground or worn lower than others??? Any way, my great hope is that this is normal.
Having now done a whole TWO valves, it doesn't look to be hard. Asuming that the circumstances I have writren are OK, I will put in an effort to continue and complete all the lapping on Wednesday. Yes, I am numbering each valve, and they are returned to their individual plastic bags once done. I know that 2 valves is bugger all, but I didn't have time for any more today.
The other job that causes some anxiety is the gapping of the piston rings. It sounds to be a wonderful opportunity to piddle away many hours, if you have to gap each one individually. Not going to get too caught up in that until I finish doing the valve work. One stressful event at a time. Have been looking at a number of options with ring grinders. Well, the hand ones anyway. The electric ones look great, but FAR too expensive, considering I don't plan to be using such a tool again. Guess I was a bit green, but it came as a surprise that the rings would even require doing this. I won't be buying any tool until I check to confirm that the rings really do need gapping. Might get to supacheap tomorrow afternoon. They have a 560kg (2000lb) engine stand for $129 at the moment. It looks to be suitable for my needs, and I will need one if I am to make a go of this myself. I had to read back through a number of pages on this thread, to find where Sidevalve engine weight was discussed, so I would know the stand was up to the job. Hadn't realised how boring I am, until I had to read my own posts. Nearly fell asleep!
Attachment 66115
This is the Flathead rebuilding book I am studying. I have found it to be extremely useful, and very easy to read. Lots of detail, and really good illustrations. I have several others, not including the Ford maintenence manual, but this seems to be by far the most detailed. I could highly recommend this book. Especially so for novices like me!
23-06-14, 10:51
vacuum test
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