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  #1  
Old 05-10-08, 12:20
John Stokes's Avatar
John Stokes John Stokes is offline
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Default Broken gearbox

Hi Robert,
I notice in your photo the part of the gearbox is broken,i had one the same do you know why they break here? Maybe it is the tail shaft bolts comins loose?
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  #2  
Old 05-10-08, 12:53
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hrpearce hrpearce is offline
WO8 C15A 142736
 
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Location: Batlow Road near the Cow & Calf
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Hi John both my gearboxes are the same it's caused by the studs holding this part on coming loose and being wacked by the flange. I think I can repair the stud holes with QuikSteel. I'll give it a go next week anyhow.
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  #3  
Old 15-10-08, 12:55
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hrpearce hrpearce is offline
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I had a CMP day today The spare cab came in fore stripping, I want the top of the cab the rst is a pile of spares. Once my blitz is running again visitors will be permited to brouse the leftovers. I also got the transfur case washed read for reseling. Bought seals last week will need to buy quick sleaves this week as all flanges are badly groved.
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  #4  
Old 25-10-08, 11:08
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hrpearce hrpearce is offline
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I get Tuesday and Wednesday to work on the blitz. Today I cleaned up ready for the sleaves and seals.
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  #5  
Old 25-10-08, 19:38
Harry Moon Harry Moon is offline
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Quote:
Originally Posted by John Stokes View Post
Hi Robert,
I notice in your photo the part of the gearbox is broken,i had one the same do you know why they break here? Maybe it is the tail shaft bolts comins loose?
It's because the ring gets left out. there is no part # or picture in the exploded view in the manual. 3 of 4 transmissions that I had broke that way. You must put a 3/8 wide steel ring which can just be a strip of bar steel welded together, you put it on the out put shaft before you put the out put flange on the back of the transmission. without it you won't be able to tighten the center bolt with out pulling it up to tight and interference between the bolts will shatter it again. I wrote an article in convoy magazine specifically about it. Can anyone scan the article and send you it?
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  #6  
Old 25-10-08, 20:31
Harry Moon Harry Moon is offline
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Default The Ring

you must have this ring.
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  #7  
Old 25-10-08, 20:35
Harry Moon Harry Moon is offline
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Default ring on output

This is the ring, you might find it if you look around but since your transmission was broken it is probably missing. Just bend a piece of 3/8 steel strap around the shaft and weld it together. thats all the original is anyways.
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  #8  
Old 25-10-08, 21:57
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hrpearce hrpearce is offline
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Hi Harry,
Thank you for the advice, I checked and I have the ring. I plan to make locking tabs to tie the bolt heads together.
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  #9  
Old 26-10-08, 03:27
Harry Moon Harry Moon is offline
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Default Seal flange

The original seal on the rear had a metal flange that covered all 4 bolts and held the seal. I'll try to get you a picture of it.
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  #10  
Old 26-10-08, 05:11
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hrpearce hrpearce is offline
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Harry as you can see the flange is a reck after the bolts were bent . The seal with flange is listed as discontinued so I had to buy modern seal and a bottle of 609 to stick it in with
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