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  #1  
Old 27-09-12, 01:06
Max Hedges's Avatar
Max Hedges Max Hedges is offline
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Default Murrumbateman field days 20&21 oct

Tony just to let you know that Iam still kicking and annoying Kathy

also I thought that I had better remind you of the field days in case you wanted to come along again and bring your blitz this time
Max
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  #2  
Old 27-09-12, 08:47
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Ganmain Tony Ganmain Tony is offline
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Default Sounds great Max

Have had a ball the last two years...should be another great weekend Max.

Looking forward to it..
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File Type: jpg Dowg 033.jpg (53.5 KB, 43 views)
File Type: jpg Beast 048.jpg (59.8 KB, 46 views)
File Type: jpg Dowg 034.jpg (44.6 KB, 34 views)
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  #3  
Old 14-10-12, 11:44
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Ganmain Tony Ganmain Tony is offline
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Default Doin' a bit.

Thought Id better stop thinking about it and just do it. I have finally started on the passenger door of the truck.

I wont say doors at this point 'cause these thing's seem to take an age to do.

Got a passenger door with a reasonable frame and skin to start with. Trial fitted the old door. Just to if everything was lining up. Pretty good fit, hinge at the bottom needs to be bent forward a bit.

Removed old skin using a drill to get through them and then a hammer and chisel to lift off the skin from the frame.

Flattened out old skin, used it as a template and cut it new skin with an angle grinder.
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File Type: jpg Template 012.jpg (40.4 KB, 26 views)
File Type: jpg Trial fit 018.jpg (39.5 KB, 27 views)
File Type: jpg Trial fit 016.jpg (28.4 KB, 28 views)
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  #4  
Old 14-10-12, 12:01
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Ganmain Tony Ganmain Tony is offline
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Default A bit more

Cleaned up old frame at the sand blasters to see how bad the bottom was.

Actually not too bad. I mean, its certainly not as good as new but OK.

Had a bit of ding in the top of the frame. Did a bit of creative panel beating to knock it out (well not quite but it looks OK).

New skin is a heavier gauge steel. Why? I have no idea really. Seemed like a good idea at the time. Ill let you know with the end result if this was a good idea or a bad idea.

Repaired frame with the assistance of Bruce Peelgrain....he also has an Oxy and I dont. He also has a stick welder and I dont. He also is a better welder than I am.

Gave the new skin a clean up and primed it. Primed the frame as well.
Attached Images
File Type: jpg New skin 021.jpg (21.2 KB, 23 views)
File Type: jpg bottom of frame 013.jpg (35.1 KB, 22 views)
File Type: jpg Repaired and undercoated 020.jpg (49.4 KB, 23 views)
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Old 14-10-12, 12:08
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Ganmain Tony Ganmain Tony is offline
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Default A bit bit more

As you may have guessed I am seriously winging this project as I have not done this kind of thing before. Very pleased with the result however.

Had no idea how I was going to fold the skin over the frame. After much procrastination I finally said "stuff it" and went to work with a hammer, a shifter a big piece of flat and some g clamps.

Instead of creating a disaster I think I may have succeeded by jove..
Attached Images
File Type: jpg Nearly there 024.jpg (43.1 KB, 39 views)
File Type: jpg Inside 025.jpg (33.8 KB, 39 views)
File Type: jpg Winging it.jpg (43.4 KB, 37 views)
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  #6  
Old 14-10-12, 12:50
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Default

Looks good Tony glad I didn't need to do that.
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Robert Pearce.
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  #7  
Old 14-10-12, 16:53
Mike Cecil Mike Cecil is offline
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Default

Nice result, Tony, very nice. You'll qualify as a Tinker yet!

An alternate way I have used is a vice: start the fold all round by tapping with a light, square, flat faced hammer, then transfer to the vice to progressively flatten the fold. It takes two: someone else needs to support the door or turn the vice screw, but using 1/4 plate flats in the jaws, the result leaves no hammer marks. I had ther vice just above floor level mounted on a length of 1-inch x 6 inch steel bar for stability.

Just a thought....

Mike C
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