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  #1  
Old 29-11-12, 10:09
colin jones's Avatar
colin jones colin jones is offline
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Hey guy's! Darrin, quite simply, prepare, as in grind clean, V out about least half the thickness you're welding to both pieces and leave a little gap for penetration, High amps on your welder, set gas to 18-20. Solid wire welding with mig is already low hydrogen. If you're going to war then preheat if you're not "don't bother" inert mig gas prevents hydrogen from affecting your welds. watch your welding while you're doing it, you can see if it's flowing or sitting on top. if it's not a flowing a flatish weld then you need more heat or you're dragging instead of pushing. If you welder is on high amps it will put plenty of heat into the material anyway. Don't try and weld an oxy cut that still has slagg on it as it won't work.
"My 2 bobs worth""
Colin.
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  #2  
Old 29-11-12, 14:22
eddy8men eddy8men is offline
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great thread fella's and thanks to all those that have given advice, i'll be needing it soon

cheers

rick
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  #3  
Old 29-11-12, 15:19
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cletrac (RIP) cletrac (RIP) is offline
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It looks like you have your work "cut out" for you!
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  #4  
Old 29-11-12, 20:18
eddy8men eddy8men is offline
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very true
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1941 mk1 mortar Carrier
1941 Mk1* Carrier
1942 Mk1* Carrier
1943 T16 Carrier
1945 Mk3 Dingo
1941 Mk3 Covenanter
1941 Mk4 Churchill AVRE (now sold)
1944 Mk6 Cromwell (now sold)
1952 Mk3 Centurion
1952 ARV Centurion
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1953 Mk3 Centurion (breaking)
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  #5  
Old 29-11-12, 21:43
Lynn Eades Lynn Eades is offline
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Default Joe, Colin etc.

Thanks for your very useful posts. For those of us not so skilled, it is great to be able to pull up this thread in the future, as a reference.
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  #6  
Old 29-11-12, 22:38
Darrin Wright Darrin Wright is offline
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thanks guys for all your input.
I am picking up a heavy duty mig today from a friend and will look at preparing the steel this weekend and commence welding next week.

I think (and this thread has confirmed) preparation is a very important factor, so will grind a vee on both sections of the hull & panel, and ensure any slag is removed.
Weld in some braces to support the new panel, some minor tacks to get it in the right spot, adjust with a hammer, then weld away alternating from side to side so that heat expansion does not affect the new panel.
When finished grind and tidy up the welds, then run over it with a flapper sanding disc to get the surfaces right. When the hull is blasted get them to concentrate on the welded area to get the surface texture the same.

Thanks again
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  #7  
Old 30-11-12, 13:02
Ian Mastin Ian Mastin is offline
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G'day Darrin,

One more tip for you mate make sure you have tin of nozzle dip!!! this dip will help keep the head of the mig welder clean when welding.


cheers for now and good luck
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