LP2a SAR restoration

[Phillip]

Thanks for the comments guys.

Wayne's Chev Six Seater truck is looking brilliant and despite Waynes parts raiding comments, I did not leave with anything carrier related - one day his zombie carrier will LIVE.......

Cleaning and restoring small parts continue, this is novel for me and I'm looking forward to being able to assemble this as a big 'kit' when the hull gets sandblasted.

I pulled the Bakelite junction disc thingy out of its cover, unfortunately the steel screws had rotted and swelled, breaking the disc into many pieces. After a clean I realised that I was missing some pieces and had to sift through the rubbish to find the bits I'd inadvertatly swept up.

I still have to work out how they were sealed against the weather and make up some 0BA posts to hold the cover to the base.

[Phillip]

Spent the weekend alternating between family duties, mowing lawns and still more cleaning of the original electrical conduit.

The West Australian climate (or something else) has done wonders for the rubber coated wire, with some of it being melted and stuck to the tubes so removing it has been fun (especially the long tube to the nearside lamp).

Most the conduit is now cleaned of rust and rubber. Every piece of conduit had traces of black on the outside and inside there were trades of red primer ( I assume red lead) so I've used a red oxide primer.

I need to cut down some pipes but cannot find the correct thread for the conduit - at 16TPI for both the 3/4" & 1" it looks like it is UNF but I cannot find any pipe thread cutters in UNF - any suggestions?

I found a carrier light circuit breaker and ignition resister in amongst the FGT parts. I pulled it apart and cleaned it up but the manual does not give any tests - does anyone know how to test these?

[Lynn Eades]

Phillip, The conduit threads are just that. The answer is to find an old electrician with a set of B.S.Conduit dies. I found a set over here on Trademe quite easily.
3/4" o.d. is the same tpi as UNF (3/4"x 16) but i'm guessing your wanting to run a thread on 1" conduit which is also 16tpi and is specific to B.S. Conduit thread.
The resistor should be fine as long as you have continuity.
If you use an original (Ford) coil, they are notorious for failing when hot. The insulation (even in a nos one) will likely have deteriorated.
They can be rebuilt in the U.S. if you are that keen.
Basically how the system works is that the Ford coil is a 4.5 volt coil.
When you first turn on the key 6 volts goes through the cold resistor to the coil.
This gives the starting h.t.voltage a boost while the battery is under load from the starter. As the resistor heats up the voltage to the coil drops down to the 4.5 volts.
If you use the Ford coil without the resistor, it will eventually burn out.
If you use a std 6 volt or indeed a 12 volt coil, bypass the resistor.

The lighting circuit breaker: If you get a short in any of the light wiring, it will rattle away (noisily) and hopefully your lights still sort of go. Basically an abnormally high current draw will open circuit the relay. It however shuts again very quickly, suppling power to the lights again(momentarily)
When this happens, turn 'em off. It needs fixing.
If power flows through it and you can physically open the points (Which probably need a gentle clean)and they close again (spring) then it will probably work?

[Phillip]

Hi Lyn,

Awesome. Thanks, I'll be running an electronic ignition and matching coil, so you've solved a conundrum for me regarding the ignition resistor.

I have continuity on the circuit breaker so no issues there but will maybe just assume that it will it will work if I ever get a short.

Thanks once again.

[Lynn Eades]

You could hook it up to a measured load, to test it?
I'm not sure what the combined wattage of the lights are, but I imagine a 1 x 100w (12 volt) bulb would set it off?
What wattage are the original headlight bulbs?
At 12 volt, they will be 6 to 24 watt bulbs x 2, plus the two tail light bulbs at a further 6 watts each? Total=60 (ish)?
A 100 watt load can't be far off?

[Euan McDonald]

more evidence of black conduit.

[Phillip]

My little bloke got over a few hurdles this weekend, he learnedly how to ride his bike without the trainer wheels and also wanted to come down the shed and give me a hand. Here he is dismantling the air cleaner elements.

Lyn, thanks for the information on the thread types - I've picked up both the 3/4" and 1" BSC dies out of the UK. When they arrive I'll be able to finish the wiring conduit.

Still cleaning and painting lots of small parts. Very satisfying to see the pile of rust shrinking and the pile of green metal growing.