How To: C15a Wire-3 restoration

[Jordan Baker]

Finally started in on reassembling the transmission. I’m going with the Royal Purple 75/90 gear oil Rob suggested. I dipped the bearings into some of the oil before inserting them. I also dipped the the one gear set with the bushings before pressing the shaft into place.

[Jordan Baker]

The transmission is almost fully reassembled. All of the gears and bearings are back in and no parts are left over. One question I do have is about wiring the screws on the input shaft retainer. Can I use any wire that will snugly fit the holes in the screws or is there a special locking wire I should be using? Also is there a certain way I should wire them up? The manual isn’t very clear on this?

[Grant Bowker]

On aircraft there are often 2 wires used, twisted together between bolts and arranged so that the bolts could tighten without breaking the wire but not loosen. In your application, you could probably get away with one wire in almost any configuration and it would be hard for the bolts to loosen even a quarter turn before being stopped by the wire.

[Jordan Baker]

I also managed to get the NOS shifter forks installed in the top this afternoon. All went smoothly even without the special tool for depressing the little ball as the shaft goes in. I used a flat screwdriver and it worked really well. It did take a while until I managed to get the three forks in the correct position. The manual doesn’t really say much on this step. With that I did some trial fitting of it on the main case and all lined up. Next up is cleaning up my stick shifters.

[Phil Waterman]

Hi Jordan

Someplace I have a pair of photos of the transmission and the forks in the neutral possition to make life easier when reassembling transmission keep a copy of it in my manual in the shop. Will try and find and post.

To install the detent balls I just took a short lenght of wooden dowel with a notch in the end to hold the ball in the fork while pushing the shaft in. The little dowel is tagged and lives in my odd tool drawer along with all those other tools you need for working on CMPs.

On my transmissions on the front flange there are little metal links, two bolts to link, with tabs to keep the cab bolts from working loose. Once found a box of them at a flea market, on the rear seal plate the edge of the is bent to lock the bolts. When using pressed in seals with out the plate I just used Locktight. Though I guess failing the seal and plate type, one could just cut a flat plate out of light steel and drill it for the holes so that you bend the endge up to capture the bolts.

Really enjoying your progess reports, keeps my mind fresh on working on CMPs during those times when none of my trucks need work.

Cheers Phil

[Jordan Baker]

Took the past day to rebuild the distributor. I ended up taking it fully apart and cleaning up all the bits. I found a lot of very old dried up grease inside the housing that needed to be scrapped out. The body got a quick blast in the blasting cabinet removing all the old flaking paint and rust. I painted the body with some semi gloss black and then began reinstalling everything. I’m planning on using a spring pin to secure the drive gear to the shaft once I can get to the store.

[Phil Waterman]

Hi Jordan

Had the pin that holds the cam shaft gear on started to loosen? Had the one on my Pat 13 C60S shear while diving, which lead to lots of popping and banging as I rolled to a stop on the verge of the road, repaired with a rolled pin from local hardware store.

The hole in the shaft was egged out. Had to find/make a tapered ream to use a tapered pin the gear and gear as permanent repair. Since then have checked every distributor I get for looseness, so far two more have turned up that were loose.

Nice job on cleaning and restoring the next part of your engine rebuild. Waiting for the first run video.

Cheers Phil