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#1
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The tack welds now had to be ground out and the sprocket flipped over so that the recess now locates over the outside diameter of the flange and it is then bolted in place ready for the recess to be cut in the opposite side of the sprocket.
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1950 Land Rover series 1 1967 Land Rover series 2A LWB 1986 Land Rover series 3 SWB 1938 DKW SB200 1944 DKW NZ350-1 1967 Ural K750 sidecar outfit 1944 VW Kubelwagen KDF82 1942 Steyr 1500A 1944 Morris C8A 1943 Chevrolet CMP8A HUP? 194? Bedford QL |
#2
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I now have two completed sprockets so my next task was to make the sprocket flange look something like the real thing. The original has a nice curve on it where as mine is, well, rustic
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1950 Land Rover series 1 1967 Land Rover series 2A LWB 1986 Land Rover series 3 SWB 1938 DKW SB200 1944 DKW NZ350-1 1967 Ural K750 sidecar outfit 1944 VW Kubelwagen KDF82 1942 Steyr 1500A 1944 Morris C8A 1943 Chevrolet CMP8A HUP? 194? Bedford QL |
#3
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I was going to make a sort of hub cap that bolted on but in the end I decided to roll a cone and weld it on to the flange.
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1950 Land Rover series 1 1967 Land Rover series 2A LWB 1986 Land Rover series 3 SWB 1938 DKW SB200 1944 DKW NZ350-1 1967 Ural K750 sidecar outfit 1944 VW Kubelwagen KDF82 1942 Steyr 1500A 1944 Morris C8A 1943 Chevrolet CMP8A HUP? 194? Bedford QL |
#4
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And after a bit of welding.
Then of course there was quite a bit of grinding but I am quite happy with the end result. The next job is to make the cover to go over the hole in the middle. That' all for now. Jon
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1950 Land Rover series 1 1967 Land Rover series 2A LWB 1986 Land Rover series 3 SWB 1938 DKW SB200 1944 DKW NZ350-1 1967 Ural K750 sidecar outfit 1944 VW Kubelwagen KDF82 1942 Steyr 1500A 1944 Morris C8A 1943 Chevrolet CMP8A HUP? 194? Bedford QL |
#5
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Thanks for the great update, Jon.
Nice work, as always! David |
#6
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Excellent craftsmanship!
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UCw Mk.III |
#7
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Thanks both but I am just doing what I enjoy.
Both sprocket flanges are finished as are the two cover caps and hopefully this weekend I will find some time to test fit them onto the final drives. Then apart from the three vision port covers, associated fittings and the dummy gearbox cover, in theory I have finished making parts and the whole thing needs stripping and painting. That of course ignores the elephant in the room, the track links. In a moment of shear madness I emailed every iron foundry in the UK, attached the wartime specification for Malleable cast iron track links and requested a cost, some luck. Most didn't even bother to respond, some were down right rude and some where clearly taking the P. However one did provide me with a figure of £30,000. That was before the current increase in electricity and material costs, so it's back to fabricating them, oh joy.
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1950 Land Rover series 1 1967 Land Rover series 2A LWB 1986 Land Rover series 3 SWB 1938 DKW SB200 1944 DKW NZ350-1 1967 Ural K750 sidecar outfit 1944 VW Kubelwagen KDF82 1942 Steyr 1500A 1944 Morris C8A 1943 Chevrolet CMP8A HUP? 194? Bedford QL |
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