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Old 13-07-10, 02:32
Speedy Speedy is offline
Michael P.
 
Join Date: Mar 2010
Location: Toronto
Posts: 84
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so here is attempt #2.
attempt #1 resulted in a epic fail. but I learned and todays attempt went much smoother.

woke up early stopped off at mr.metal. no small 18guage offcuts to give me so they handed me a large piece for free (enough to start patching the jeep after my practice)

with a nice flat sheet I took out the sawzall (wish I had something better) and cut out a test piece, got out the welder and found its sweet spot.

I know everyone is saying low wire speed and low voltage, but I went with what my welding book suggested (3-4 volts) as bench mark and worked from that.

here are some pictures.











shielding gas was used, compressor to cool down the welds with a blast of air, grinder with grinder wheel, 40 and 80 grit flappers to work it smooth.

I would always start my welds on the big piece of metal and move it to the smaller piece being attached. should I try just following the cut?
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