Ford Blitz Restoration/Rebuild

[Private_collector]

Steering wheel before.jpg
I have known for ages that it may be a long time (if ever) before I stumble across an acceptable steering wheel, so I decided to investigate how much success I might have in restoring the one I've already got. The dark stains you can see are from WD40.
Steering wheel before 1.jpg
This is a close-up of a typical section of the steering wheel upper side. There are several cracks on the rear side, near the hub. They are easily repaired with a special epoxy compound. The following couiple of photos concentrate on the upper side. More on the rear repair work another time.
Steering wheel during.jpg
This is how the cheesy, hopelessly rough surface looks after a few minutes of wet rubbing with 240grit. I only had enough time to do a section of about 1/4 the total outer surface.
Steering wheel after.jpg
And lastly, this is what that same section looks after a rub over with a cutting compound, applied by hand. A second go over with a finer compound will inprove the finish greatly.

I will finish the sanding next weekend. If using a cutting compound by hand, you should go over again with a burnishing cream. I don't have any yet, but it is now on my shopping list for next Saturday. So are polishing wheels for my Sons Dremel. I will follow up all the hand 'buffing' with a machine cut, then the burnishing cream. I think this wheel will do nicely. Pity the small ridges have all but dissappeared, but they were AWOL even before I started sanding. You can just see them in the finish of the above photo.

[Private_collector]

Gentlemen,

This afternoon, I became aware of a worrying new issue, which may have the outcome of bringing the restoration to a sudden standstill. It is not a health related issue, and I shouldn't go into this in any specifics just now, so I apologise for being a tad exasive or vague at this time. I will inform you of the outcome once I know how the problem unfolds, mid next week. I am hoping that my informant (snout, for you fans of "The Bill") has got his information VERY wrong, in which case it will be business as usual, LITERALLY! General hint. And, NO i'm not in trouble with the Police!!!!


Steering wheel first polish 1.jpg Steering wheel first polish 2.jpg Steering wheel first polish 3.jpg
In the meantime, this is the steering wheel after the sanding and first go over with hand cutting compound. The polishing has highlighted several areas that I should give more attention to, so it's back to the sanding. This time a going over with 1000 grit wet & dry. Next is a hand polish, machine polish, and finally burnishing cream with lambswool buffer. Mmmmmm........lambswool!

Tiny e-clips x2.jpg
Bought some of these tiny little e-clips today. Hoping one will be good size to be used for the business end of the vacuum booster, where the valve arm pivots. The paper-clip is just over an inch long!
Fuel filter finished.jpg
Also got the fuel line connections for the 'dummy' filter. Will attach the lengths of line tomorrow, but can't do any bending until I see the step assembly on chassis.

[Lynn Eades]

I guess its back there in the thread, but, why is it a "dummy" filter?

[Private_collector]

G'Day Lynn,

The original fuel filter looks OK on outside, but it's knackered inside. All corroded to buggery. It will be replaced with a modern version of similar size with glass viewing bowl. Though I want a better 'modern' version, I wanted to retain the original look, so the 'dummy' original one will be put in the correct spot, at rear of battery box, and the new one will be hidden on inside of chassis rail, where it can't be seen unless you get underneath and look up. The fuel lines to/from the original filter won't actually be attached to anything, but will route away out of sight where they will end.

Of course, if I do all this and aren't happy with the effect.....i'll do a re-think & probably cough up for a correct replacement. I think it should work though. Not really a fan of 'smoke & mirrors' but this will give best of both worlds!

[Lynn Eades]

This filter is a rather effective water trap. They have a brass element made from lots of discs. the gaps allow petrol to flow through but not water. They are reasonably common in that they were fitted to all the WWII Jeeps. It should not be too hard to locate a good one. seal kits and elements should be easy to get.

[Private_collector]

I might get one at this years Military Jeep Club of Queensland show day at Canungra, in October. Often good bargains to be had there! Ross Prince from Hervey Bay attends and it's a good time to get stuff from him. That reminds me, I should get in touch with him & order some of the seals I will need for front axle &/or gearbox. Someone recently referred to Ross as "the Bunnings" of military parts. He certainly has the range, but his gear is always quality...........Bunnings not always the case!

[Private_collector]

Chassis parts painted.jpg Chassis parts painted 1.jpg Misc parts - step etc.jpg
Painted some of the chassis parts that will need to be returned to engineers to reassemble. Also parts for passenger step assembly. Not the step itself because I ran out of spray putty & couldn't be bothered driving into town, when there were other things I could go on with.
Sector gear.jpg
The second steering box was opened up and cleaned enough to find this damage on the sector shaft gears. Hopefully my other one will be usable.
Worm gear.jpg
I took this photo as I was leaving the workshop, and at a time when it was too dark to see anything. Examining the photo has given first insight into worm gear condition.........and I still don't know if it's good! I'll get it out and check it next weekend. Anyone know if steering box seals and bearings are still available????