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  #1  
Old 23-01-09, 15:54
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cletrac (RIP) cletrac (RIP) is offline
David Pope
 
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Default

I'd try that aerosol brake cleaner then compressed air. If you do that a few times then use some brake fluid then compressed air it should get rid of the gunk.
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  #2  
Old 24-01-09, 11:16
Bob McNeill Bob McNeill is offline
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Default brake pipes

Try cleaning the pipe using bowden cable, old pushbike brake cable, feed it in spin it in the drill, use it like a rifle pull thru. New pipe is safest.
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  #3  
Old 24-01-09, 11:41
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Howard Howard is offline
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Join Date: Apr 2006
Location: Ganmain, Australia
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Exclamation Brake Pipe

Although I am not in a rust prone area, I intend to replace all brake pipe.
I just bought 2x 7 metre rolls of 1/4 'bundy' pipe & a couple of handfulls of flare nuts for around $190. This way I know it will be right!
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  #4  
Old 24-01-09, 13:34
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Bob Moseley (RIP) Bob Moseley (RIP) is offline
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Location: Adelaide, South Australia
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Default Brake Lines

Hi Ian - don't waste time and effort trying to restore those. Go new with either a brake shop or get Howard to make you a set.

Bob
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  #5  
Old 25-01-09, 06:44
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Ian Williams
 
Join Date: Jul 2006
Location: Bomaderry NSW
Posts: 341
Default So far...

Well:

Here are the pipes and as you can all now see the rear main and front chassis rail/ frame tubes are cactus.

Petrol cleans all the grease off them, but you have to be careful not to get it inside the tubes as it reacts with brake fluid... mind you the score is 1-3 with one pipe salvageable.

As you can see the rear main pipe was extremely pitted, and I managed to snap it on removal. It was good experience, as I was unsure if the pipes were pre-bent. It appears that by & large they are not except for a few tight radius's.

Having a 7/16 flare nut spanner will allow me to get the remaining unions undone. I feel like I am going backwards in destruct-a-tation, not forwards in restoration.

Howard; Fancy a weekend at the beach??? Bring your pipe, swaging tools, tube & family.. .

Ian
Attached Images
File Type: jpg Good pipe.jpg (28.8 KB, 43 views)
File Type: jpg Front Assembly.jpg (118.7 KB, 40 views)
File Type: jpg Rear tube.jpg (43.7 KB, 40 views)
File Type: jpg Air Gap.jpg (29.0 KB, 39 views)
File Type: jpg Pitting rear.jpg (54.2 KB, 44 views)
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  #6  
Old 25-01-09, 06:58
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Ian Williams
 
Join Date: Jul 2006
Location: Bomaderry NSW
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Default The Upside

On the subject of brakes:

The 'upside' was that the master cylinder was in excellent shape, full of soft decomposed rubber which preserved the bore. A week of soaking in Methylated spirits (wood alcohol) and I managed to clean the goop out.

I used a piece of wooden dowel with a piece of Scotchbrite (scrubbie) to clean the bore to sparkling cast iron grey, and then lightly buffed it with 1200 grade wet & dry paper to remove any imperfections.... Anyone need the part number of the Ford Master Cylinder Overhaul kit in Oz???? See second picture.. one plastic bag says it all.

Keith would you be so kind as to add the Kit P/n to the spares list on MLU?

The bellcrank assembly was serviceable after I removed the dirt and cleaned the clevis pins.

More parts to be hung up & painted....

Ian
Attached Images
File Type: jpg Master Cyl1.jpg (32.6 KB, 55 views)
File Type: jpg Kit number.jpg (47.9 KB, 67 views)
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  #7  
Old 25-01-09, 07:43
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Keith Webb Keith Webb is offline
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Default Master cylinder kit

Quote:
Keith would you be so kind as to add the Kit P/n to the spares list on MLU?
I take the easy route and give master cylinders to a brake reco place who rebore and sleeve in stainless and return complete with a kit ready to use so I'm sorry but I don't have a kit number.
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  #8  
Old 30-01-09, 09:49
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Quote:
Originally Posted by sth65pac View Post
...Howard; Fancy a weekend at the beach??? Bring your pipe, swaging tools, tube & family.. .
Ian
Ian,
Sounds good. But not before Corowa!
HH
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  #9  
Old 30-01-09, 12:20
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sth65pac sth65pac is offline
Ian Williams
 
Join Date: Jul 2006
Location: Bomaderry NSW
Posts: 341
Default By La mer

Jeez Howard, the least you can do is drop by b4 Corowa... how am I going to drive there with no brakes .

Seriously, I cant see me getting my truck done in time.. (sad but true) so I will have to bring the mighty Nissan & Caravan...

Ian
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