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  #1  
Old 12-07-16, 20:56
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Jonathan Moore Jonathan Moore is offline
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The Three rear doors, hinges and latches are all made and awaiting painting. I was going to buy original door mechanisms from Dirk at LWD parts but as the doors aren't original, I decided to make my own. They are not exactly the same, the springs are different but once they are inside the door you cant tell.
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Old 12-07-16, 21:04
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more door pictures
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Old 12-07-16, 23:02
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The front observation hatch had at some time, been re-made using the original strengthening components and latch but it wasn't very good, so a new one was made again using any original components. The hatch inner and out surrounds were original but all the other associated parts were missing.

When I first started I made the petrol can holder on the passengers side to suit the German 20ltr type cans and then decided that it was wrong so I have altered it and made a new holder for the 1 gallon type containers.

Other components completed are, the battery box and lid, rifle clips and but holders, petrol tanks and pretty well any other parts that needed making. There is still a small pile of original components that need stripping and repairing but on the whole everything is there. Apart that is for one thing, the radiator expansion container that is bolted to the front passengers wing. I have never seen one close up and need dimensions, and pictures. How do you gain access inside it? what are the fittings like? infact, any details would be very much appreciated.

So the chassis is complete and ready to go into another building while I prepare and spray the body ready for the two to be mated back together.
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Old 12-07-16, 23:07
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more pictures
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Old 12-07-16, 23:14
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More picture.

Regards,

Jonathan
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Old 12-07-16, 23:33
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Hello Pieter,

Everything is home made, the only actual details, measurements that I had were either from Robert Morrison in Canada or from a Vehicle that I photographed. Everything else has been gained by studying photos on the web and believe me I have spent hours doing that. If the rim that you are referring to is the one in the picture, then it is copied from Roberts. Obviously artistic licence has to come into it as I do not have the tooling that they used back then.

If you are in the UK feel free to come over.

Regards,

Jonathan
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Old 14-07-16, 09:47
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Pieter,
If the bearings that you refer to are these, on either side of the hatch, then I turned up them on a lathe. For the shaft I used high tensile 1/4" UNF Counter sunk screws. I can imagine that there will be those who wouldn't agree with using these as the shaft but firstly, one, is not going to be constantly opening and shutting the hatch and secondly it was to help with getting the free play for the bearing right before welding. Also the load is taken on the shaft and on the taper of the head. I taped the receiving arm 1/4" UNF, then put the bearing on the shaft, screwed it in and nipped it up.
I then ground the end of the shaft that pertruded out of the receiving arm flush and disassembled it all. Then grind a taper on the end of the shaft for the weld to catch in. Grease and Reassemble it all, adjust the end play so that the bearing isn't too tight or too loose, weld the shaft in place and grind flush.

Sorry if that was teaching Granny to suck eggs, but I hope that it helps.

Jonathan
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  #8  
Old 24-07-16, 19:22
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Jonathan

Do you have pictures of the emergency brake specially inside the breakdrum?
I'm working on the brake cilinders right now
And the emergency lever connected to the brake shoe
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  #9  
Old 24-07-16, 22:30
Alex van de Wetering Alex van de Wetering is offline
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Lovely work Jonathan....and thanks for keeping us updated. Great to see the C8a coming back to life, after loosing it's body so long ago.

regards,

Alex
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  #10  
Old 24-07-16, 22:39
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Sorry, I didn't take pictures of that. There is a picture in the workshop manual but I have a new laptop with windows 10 and I am buggered if I can work out how to get the bloody printer to scan. What was wrong with windows 8.

Jonathan
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